Providing tailored solutions for measurement applications
Automation Products Group, Inc.

www.apgsensors.com
Tel.1/888/525-7300
sales@apgsensors.com

Application Examples
Sensing Plastic Pellets in Large Silos

Market

Plastics Industry


Sensing Plastic Pellet Levels in Large Silos
Sensing Plastic Pellet Levels in Large Silos Ultrasonic Sensors provide an accurate method of measuring and monitoring the level of Plastic Pellets, or Resins in large silos and bins. This level measurement method provides a very accurate noncontact level indication on a continuing basis.

Other mechanical devices have moving parts that clog, and breakdown. There are no mechanical moving parts on Ultrasonic Sensors.

APG offers two options when choosing a suitable sensor for a large plastics storage silo. The DCU-1100 Ultrasonic Sensors are selfcontained, and offer an adjustable 4-20 mA analog output, and 2 solid state form "A" relay switches (200 mA @ 24 VDC). This sensor has a built in, 4 digit display that is used for programming, and displays either the level or volume measurement. A NEMA 4X rating allows this sensor to be mounted in outdoor environments.

The DCR/DST combination is used when a remote display is needed. The controller has a 4 digit LCD display, and can be located up to 2000 ft. away from the sensor. This gives the manager easy access to inventory levels. The display can be programmed to read the level from the top, or the volume of product in the tank. The sensor is powered from the controller, so only one 24 VDC or 110/220 VAC power supply is needed.

The sensor and controller communicate over a coaxial cable. Outputs from the DCR controller include a 4-20 mA analog output, and (4) solid state form "A" relay switches.

Both the DCU-1100 and the DCR/DST sensors have 42kHz transducers that give a measuring range of up to 35 ft. in Plastic Pellet, and Resin applications.

One advantage of the DCR/DST combination is that it provides for an inexpensive remote display/ controller.
Applicable Product
DCU-1100 and DCR/DST
DCU-1100
Self-Contained Ultrasonic Sensors

Maximum range from 2 to 50 ft. (0.6 to 15 m)
Works on solids or liquids
Analog, digital and trip point outputs
AutoSense software available on most sensors
Easy to install
Internal temperature compensation available
Maintenance free


DCR/DST Series
Ultrasonic Controller/Transducer System

Maximum range to 50 ft. (15 m)
Built in keypad on controller for programming
Works on solids or liquids
Analog and trip point outputs
AutoSense software available
Available with FM Class I, Div. 1, hazardous location ratings
Microprocessor with E2 memory retains settings on power loss
Temperature compensated to maintain accuracy
Controller and sensor can be separated up to 2000 ft. (650 m)
Maintenance free
Temperature compensation can be on or off

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